| Engine assembly |
1100039 |
|
Compression test |
5 |
| 1100050 |
|
Removing and reinstalling engine |
40 |
| 1100051 |
|
Installing exchange engine |
42 |
| 1100103 |
|
Stripping and assembling engine |
AZ |
| 1100150 |
|
Replacing engine by bare engine |
92 |
| 1100539 |
|
Check compression (Spark plugs removed) |
2 |
| +1100540 |
|
Compression test |
4 |
| +1100541 |
|
Removing and reinstalling engine |
39 |
| +1100542 |
|
Installing exchange engine |
41 |
| +1100543 |
|
Replacing engine by bare engine |
91 |
| Engine block |
1111001 |
|
Renewing engine block |
113 |
| 1111050 |
|
Removing/installing or replacing cylinder, left or right |
18 |
| 1111061 |
|
Sealing cylinder, renewing left or right cylinder head gasket |
18 |
| 1111120 |
|
Removing and installing or renewing both cylinders |
30 |
| 1111131 |
|
Sealing both cylinders, renewing cylinder head gaskets |
30 |
| 1111700 |
|
Removing and installing or renewing left or right cylinder (engine removed) |
10 |
| 1111711 |
|
Sealing cylinder renewing left or right cylinder head gasket (engine removed) |
10 |
| +1111740 |
|
Removing and installing or renewing both cylinders (engine removed) |
19 |
| 1111751 |
|
Sealing both cylinders, renewing cylinder head gaskets (engine removed) |
19 |
| +1111752 |
|
Renewing engine block |
112 |
| +1111762 |
|
Removing/installing or replacing cylinder, left or right |
17 |
| +1111764 |
|
Sealing cylinder, renewing left or right cylinder head gasket |
17 |
| +1111769 |
|
Removing and installing or renewing both cylinders |
29 |
| +1111770 |
|
Sealing both cylinders, renewing cylinder head gaskets |
29 |
| Cylinder head with cover |
1112009 |
|
Tightening cylinder head bolts |
6 |
| 1112030 |
|
Detaching and attaching/sealing or renewing left or right rocker cover |
2 |
| 1112050 |
|
Detaching and attaching/sealing or renewing both rocker covers |
3 |
| 1112070 |
|
Removing and installing left or right cylinder head |
18 |
| 1112071 |
|
Renewing left or right cylinder head gasket |
18 |
| 1112090 |
|
Removing and installing both cylinder heads |
30 |
| 1112091 |
|
Renewing both cylinder head gaskets |
30 |
| 1112123 |
|
Removing and installing, stripping and assembling left or right cylinder head, grinding in all valves |
AZ |
| 1112143 |
|
Removing and installing, stripping and assembling both cylinder heads grinding in all valves |
AZ |
| 1112157 |
|
Remachining all valve seats and valves |
AZ |
| 1112181 |
|
Renewing left or right cylinder head |
20 |
| 1112201 |
|
Renewing both cylinder heads |
33 |
| 1112212 |
|
Completely reconditioning left or right cylinder head |
AZ |
| 1112232 |
|
Completely reconditioning cylinder heads |
AZ |
| 1112513 |
|
Stripping and assembling one cylinder head grinding in all valves (complete cylinder head removed) |
AZ |
| 1112523 |
|
Stripping and assembling both cylinder heads grinding in all valves (complete cylinder head detached) |
AZ |
| 1112537 |
|
Regrinding two valve seats (cylinder head stripped down) |
AZ |
| 1112557 |
|
Regrinding all valve seats (cylinder head stripped down) |
AZ |
| 1112561 |
|
Renewing one valve guide (cylinder head stripped down) |
AZ |
| 1112571 |
|
Renewing two valve guides (cylinder head stripped down) |
AZ |
| 1112591 |
|
Renewing all valve guides (cylinder head stripped down) |
AZ |
| 1112607 |
|
Regrinding all valve seats and valves (cylinder head stripped down) |
AZ |
| 1112660 |
|
Detaching and attaching left or right cylinder head or renewing cylinder head gasket (engine removed) |
10 |
| 1112680 |
|
Detaching and attaching both cylinder heads or renewing both cylinder head gaskets (engine removed) |
19 |
| 1112682 |
|
Completely reconditioning left or right cylinder head (cylinder head removed) |
AZ |
| 1112712 |
|
Completely reconditioning cylinder heads(cylinder heads removed) |
AZ |
| 1112739 |
|
Skimming sealing face of one cylinder head (cylinder heads stripped down) |
2 |
| 1112749 |
|
Skimming sealing faces of both cylinder heads (cylinder heads stripped down) |
3 |
| +1112802 |
|
Tightening cylinder head bolts |
5 |
| +1112803 |
|
Detaching and attaching/sealing or renewing left or right rocker cover |
1 |
| +1112804 |
|
Detaching and attaching/sealing or renewing both rocker covers |
2 |
| +1112809 |
|
Removing and installing left or right cylinder head |
17 |
| +1112810 |
|
Renewing left or right cylinder head gasket |
17 |
| +1112812 |
|
Removing and installing both cylinder heads |
29 |
| +1112813 |
|
Renewing both cylinder head gaskets |
29 |
| +1112818 |
|
Renewing left or right cylinder head |
19 |
| +1112819 |
|
Renewing both cylinder heads |
32 |
| Oil pan |
1113000 |
|
Detaching and attaching/sealing or renewing oil pan |
8 |
| 1113013 |
|
Detaching and attaching or renewing undertray for oil pan |
2 |
| 1113500 |
|
Detaching and attaching/sealing or renewing oil pan (engine removed) |
4 |
| +1113531 |
|
Detaching and attaching/sealing or renewing oil pan |
7 |
| +1113532 |
|
Detaching and attaching or renewing undertray for oil pan |
1 |
| Housing cover |
1114000 |
|
Detaching and attaching or renewing engine cover |
2 |
| 1114031 |
|
Renewing starter cover |
3 |
| 1114060 |
|
Detaching and attaching/sealing chain case cover |
25 |
| 1114061 |
|
Renewing chain case cover |
26 |
| 1114151 |
|
Renewing crankshaft radial sealing ring (clutch end) |
32 |
| 1114601 |
|
Renewing crankshaft radial sealing ring (clutch end) (engine or gearbox removed) |
8 |
| 1114611 |
|
Renewing crankshaft radial sealing ring (clutch end) (flywheel removed) |
2 |
| 1114651 |
|
Renewing crankshaft radial sealing ring in timing chain cover (timing chain cover removed) |
1 |
| 1114800 |
|
Detaching and attaching/sealing chain case cover (engine removed) |
20 |
| +1114852 |
|
Detaching and attaching or renewing engine cover |
1 |
| +1114854 |
|
Renewing starter cover |
2 |
| +1114856 |
|
Detaching and attaching/sealing chain case cover |
24 |
| +1114857 |
|
Renewing chain case cover |
25 |
| +1114862 |
|
Renewing crankshaft radial sealing ring (clutch end) |
31 |
| Crankcase ventilation |
1115101 |
|
Renewing engine breather hose |
7 |
| 1115111 |
|
Renewing diaphragm valve for engine breather |
10 |
| +1115502 |
|
Renewing engine breather hose |
6 |
| +1115505 |
|
Renewing diaphragm valve for engine breather |
9 |
| Crankshaft with bearing |
1121001 |
|
Replacing crankshaft |
113 |
| 1121511 |
|
Renewing crankshaft (engine removed) |
75 |
| +1121602 |
|
Replacing crankshaft |
112 |
| Flywheel |
1122000 |
|
Removing and installing or renewing flywheel |
32 |
| 1122040 |
|
Removing and installing or renewing bearing race |
33 |
| 1122511 |
|
Removing and installing or renewing flywheel (gearbox removed) |
7 |
| 1122540 |
|
Removing and installing or renewing bearing race (gearbox and clutch housing removed) |
1 |
| +1122541 |
|
Removing and installing or renewing flywheel |
31 |
| +1122542 |
|
Removing and installing or renewing bearing race |
32 |
| Connecting rod with bearing |
1124000 |
|
Removing and installing or renewin left or right connecting rod |
22 |
| 1124030 |
|
Removing and installing or renewing bothconnecting rods |
39 |
| +1124551 |
|
Removing and installing or renewin left or right connecting rod |
21 |
| +1124554 |
|
Removing and installing or renewing bothconnecting rods |
38 |
| Piston with rings and pin |
1125000 |
|
Removing and installing or renewing leftand right piston |
37 |
| 1125020 |
|
Removing and installing or renewing leftor right piston |
21 |
| 1125651 |
|
Replacing piston rings for all pistons (pistons removed) |
3 |
| 1125671 |
|
Replacing piston rings for one piston (piston removed) |
2 |
| +1125672 |
|
Removing and installing or renewing leftand right piston |
36 |
| +1125674 |
|
Removing and installing or renewing leftor right piston |
20 |
| Camshaft |
1131001 |
|
Renewing camshaft |
52 |
| 1131051 |
|
Removing and installing or replacing timing chain |
31 |
| 1131061 |
|
Replacing chain sprockets |
55 |
| 1131080 |
|
Removing and installing or replacing chain tensioner |
26 |
| 1131510 |
|
Renewing camshaft (engine removed) |
42 |
| 1131551 |
|
Removing and installing or replacing timing chain (engine removed) |
24 |
| 1131671 |
|
Replacing chain sprockets (engine removed) |
46 |
| 1131680 |
|
Removing and installing or replacing chain tensioner (engine removed) |
21 |
| +1131771 |
|
Renewing camshaft |
51 |
| +1131777 |
|
Removing and installing or replacing timing chain |
30 |
| +1131778 |
|
Replacing chain sprockets |
54 |
| +1131780 |
|
Removing and installing or replacing chain tensioner |
25 |
| Tappet, push rods |
1132001 |
|
Renewing one left or right pushrod |
6 |
| 1132041 |
|
Renewing both left or right pushrods |
7 |
| 1132061 |
|
Renewing all pushrods |
13 |
| 1132100 |
|
Removing and installing or renewing tappet for left or right inlet or exhaust valve |
18 |
| 1132140 |
|
Removing and installing or renewing both left or right tappets |
18 |
| 1132160 |
|
Removing and installing or renewing all tappets |
31 |
| +1132501 |
|
Renewing one left or right pushrod |
5 |
| +1132504 |
|
Renewing both left or right pushrods |
6 |
| +1132505 |
|
Renewing all pushrods |
12 |
| +1132507 |
|
Removing and installing or renewing tappet for left or right inlet or exhaust valve |
17 |
| +1132510 |
|
Removing and installing or renewing both left or right tappets |
17 |
| +1132511 |
|
Removing and installing or renewing all tappets |
30 |
| Rocker arm/finger with bearings |
1133190 |
|
Checking endplay of both rocker arms at left or right - adjusting if necessary |
7 |
| 1133195 |
|
Checking endplay of all rocker arms at left and right - adjusting if necessary |
12 |
| 1133200 |
|
Renewing one rocker shaft or one rocker for left or right inlet or exhaust valve |
7 |
| 1133240 |
|
Removing and installing or renewing bothleft or right rocker shafts or rockers |
8 |
| 1133280 |
|
Removing and installing or renewing all rocker shafts and all rockers |
12 |
| 1133630 |
|
Checking endplay of both rocker arms at left or right - adjusting if necessary (rocker cover removed) |
5 |
| 1133635 |
|
Checking endplay of all rocker arms at left and right - adjusting if necessary (rocker cover removed) |
8 |
| 1133640 |
|
Removing and installing or renewing one rocker shaft or one rocker (cylinder head detached) |
1 |
| 1133660 |
|
Removing and installing or renewing rocker shafts in one cylinder head (cylinder head detached) |
2 |
| 1133680 |
|
Removing and installing or renewing all rocker shafts and all rockers |
3 |
| +1133684 |
|
Checking endplay of both rocker arms at left or right - adjusting if necessary |
6 |
| +1133685 |
|
Checking endplay of all rocker arms at left and right - adjusting if necessary |
11 |
| +1133686 |
|
Renewing one rocker shaft or one rocker for left or right inlet or exhaust valve |
6 |
| +1133691 |
|
Removing and installing or renewing bothleft or right rocker shafts or rockers |
7 |
| +1133692 |
|
Removing and installing or renewing all rocker shafts and all rockers |
11 |
| Valves with springs |
1134004 |
|
Adjusting valce clearances (rocker cover removed) |
5 |
| 1134100 |
|
Removing and installing left or right inlet or exhaust valve spring |
19 |
| 1134150 |
|
Removing and installing or renewing bothleft or right valve springs |
20 |
| 1134170 |
|
Removing and installing or renewing all valve springs |
34 |
| 1134504 |
|
Adjusting valve clearances (rock cover removed) |
2 |
| 1134560 |
|
Removing and installing or renewing one valve (cylinder head removed) |
AZ |
| 1134570 |
|
Removing and installing or renewing bothvalves (cylinder head removed) |
AZ |
| 1134600 |
|
Removing and installing or renewing all valves (cylinder head removed) |
AZ |
| 1134722 |
|
Checking all valves for leakage (cylinder head removed) |
AZ |
| 1134740 |
|
Replacing one valve (cylinder head removed) |
3 |
| 1134751 |
|
Reworking / grinding down valves and valve seat races (cylinder head removed) |
AZ |
| 1134780 |
|
Replacing one valve spring (cylinder head removed) |
3 |
| +1134801 |
|
Adjusting valce clearances (rocker cover removed) |
4 |
| +1134805 |
|
Removing and installing left or right inlet or exhaust valve spring |
18 |
| +1134810 |
|
Removing and installing or renewing bothleft or right valve springs |
19 |
| +1134811 |
|
Removing and installing or renewing all valve springs |
33 |
| Oil pump with sieve filter and drive |
1141000 |
|
Removing and installing or renewing oil pump |
41 |
| 1141603 |
|
Stripping and assembling oil pressure relief valve (timing chain cover removed) |
3 |
| 1141650 |
|
Removing and installing or replacing suction bell housing for oil pump (engine removed) |
1 |
| +1141651 |
|
Removing and installing or renewing oil pump |
40 |
| Oil filter and lines |
1142090 |
|
Detaching and attaching/sealing or renewing external cover for full-flow oil filter |
5 |
| 1142101 |
|
Renewing full-flow oil filter element |
5 |
| +1142601 |
|
Detaching and attaching/sealing or renewing external cover for full-flow oil filter |
4 |
| +1142602 |
|
Renewing full-flow oil filter element |
4 |
| Not including flat rate/engine |
1199000 |
|
No flat rate/engine |
AZ |